Since things are going so well with my new Felt, I haven’t ridden my Kuota Kebel at all since I have built up my new bike… so it was time to start the TT bike project. (First race will be mid-April in Chattanooga, so I need to get this done soon.)
I started out by removing all the cables, housing, and handlebar/stem/brake-shift levers, etc. So far so good. I slid my Vision Tech TriMax integrated bar (aluminum) onto the steerer and figured out where I wanted it.
My first plan was leave everything alone (drivetrain, etc) and just recable the bike for the new handlebars. Messing with it I ran into a few problems…first of which is that it is really hard to setup the housing while on the bike… I was trying to route the brake housing through the front of the wings and out of the bar at the end… I was having a difficult time getting the housing to come out to the brake area at the end…. it turns out that VisionTech has sealed off the ends of this bar…presumably to force the use of a external brake housing model (like their own…). [on a completely random side note, I found this... it is an older version but... Rouge Mechanic article / CPSC recall note]

[brake housing going into wing portion and coming out just before the ends of the bar]

[brake housing routing!! :-@]

The SRAM brake levers require the brake housing to approach the brake lever inside the bar! I have two choices at this point… void the warrenty and drill a strategic hole in the end of the aerobar to get the cable housing back inside the bar to the SRAM brake levers. Or go out and buy an external routing style brake lever (of course, they offer one)! I really hate that most of the advertising for this bar talks about “fully-internal” routing. This is total bullshit. The housing for both the brakes and the TT part go inside for about 4 inches. Both end up outside (although you could stay inside going to the shift levers…which, of course is not needed for the SRAM shifters.)
Since I am facing a $85 purchase of a VisionTech or a warrenty voiding modification… I decided to tear down my bike to the frame and clean it up for the rebuild (which should have been my original plan anyway).
Taking off the parts was pretty routine until I got down to the crankset-bb. My Kuota is equipped with a StrongLight Pulsion crank which features a lot of carbon and titanium. The design is the now common two piece design with an ISIS 10-spline connection… The non-drive crank self-extracted easily (and the self-extracting cap even uses a “normal” hex key of 10mm which I have….nice).

Okay, so now we have this….

[non-drive side. note: I reinstalled the screw to prevent losing it.]
At this point, having worked with a lot of Truvative and SRAM cranks, the next step is obvious. I usually try to pull the crank out from the drive side by hand. That failing, I apply a tap or two to the axle with a rubber mallet….that has always worked. … I even pulled out the non-drive cup to see if that would help, nope…

So this is what I have. I looks like the Ti spindle has fused to the Ti-lined bearings… Since I did not assemble this bike…I can’t know for sure, but there is no evidence of any grease or anti-seize on the spindle. This is exactly why I hate to have bikes built by other people. I will admit to making mistakes (I messed up my first octa-link Ultegra crank back in 2000) , but I always put things together with the plan that eventually after 10,000 revolutions and 30 rides in the rain….I will have to pull it apart. It is an annual thing for me to tear down a bike fully and rebuild it. Anyway, here I am at another crossroads… leave well enough alone and go with it knowing that I have a this going on… or figure out a way to un-seize the spindle from the BB bearings with force and/or some sort of penetrating oil/grease.
Well, all of this interesting stuff will have to wait… In a few minutes I plan to head out for a short ride and then finishing packing up for the weekend. I took the day off since I have 20 days of vacation and wanted to hit the road this afternoon with Andrea (she is done with work mid-day) and head down to Tuscaloosa. Another race weekend… The projects will be there when I get home.